HdrOzone GI
Hydronium Plasma Sterilization Device
A PARADIGM SHIFT IN STERILIZATION TECHNOLOGY !
4th Generation Hybrid NEW Technology = HdrOzone
Hydronium & Ozone & Hydrogen Peroxide & Gas Plasma & Low-Temperature Sterilization Device
HdrOzone® GI HRF3000
Hydronium + O3 + H2O2 + Plasma
Next-Generation GI Sterilization Platform
English 1445 Kb
CatalogEnglish 399 Kb
DataSheetEnglish 2638 Kb
PresentationEnglish 140 Kb
Specification
Hydronium + O3 + H2O2 + Plasma
THE MOST EFFECTIVE and SAFE SOLUTION for Endoscope Sterilization
A NEW ERA IN ENDOSCOPE STERILIZATION HAS BEGUN!
NO "Diameter and Length" LIMITATIONS under FULL LOAD for All Types of "Lumened Instruments and Endoscopes".
(Ø 2 mm Internal Diameter, Minimum 15 m Length)
HdrOzone GI HRF3000 sterilization system is designed for the safe sterilization of heat- and moisture-sensitive medical instruments, plastics, lumened devices, electromechanical surgical equipment, as well as complex and long-lumen devices such as single- and multi-channel flexible endoscopes.
It can be safely used for the sterilization of long and complex endoscopes, as well as multi-channel flexible lumen endoscopes with up to 4 channels and 4.5 m length. It has verified sterilization capability for lumens down to Ø 2 mm in diameter and up to 15 meters in length.
HdrOzone GI sterilization device is a low-temperature (37°C–45°C) dual-sterilant sterilization system using [Hydrogen Peroxide (H2O2) and Ozone (O3)] with cold plasma capability.
HdrOzone: Safe Sterilization Process
HdrOzone GI sterilization features vacuum-based gas sterilization technology. It eliminates the lumen, diameter, and length restrictions common to standard hydrogen peroxide sterilizers.
It delivers significantly higher efficacy for complex lumened instruments and endoscopes compared to conventional H2O2 vapor and H2O2 plasma systems. Beyond chemical-reaction sterilization, the system generates highly active hydroxyl radicals, heavy molecules, and plasma activity. It exhibits the gas-phase sterilization characteristics of techniques such as EO. It does not cause corrosion or leave toxic residues on sterilized products, especially endoscopes.
Operating with a 58%–60% Hydrogen Peroxide (H2O2) solution and Medical-Grade Oxygen, the intelligent program design synergizes Ozone and H2O2 to achieve maximum sterilization efficacy at minimum active dosages.
HdrOzone GI Operating Principle: Sterilization is driven by the combined dynamic effect of H2O2, O3, and HYDRONIUM (HO3, HO4, H2O3, H2O4, HO5, OOH, H3O, etc.) heavy molecules, radicals, hydroxyls, and active ions.
HdrOzone GI Thanks to advanced process engineering, items processed in the sterilization device require no post-sterilization aeration and are immediately ready for use. Byproducts consist strictly of water vapor and oxygen, ensuring complete safety for healthcare personnel, patients, and the environment.
HdrOzone GI sterilization system uses pre-programmed, automated sterilization cycles that minimize human error. Unlike standard hydrogen peroxide sterilizers, there is no need to manually sort instruments or select complex specific cycles. Mixed loading (combining flexible endoscopes with rigid instruments) can be processed together, maximizing throughput while reducing sorting labor and operational costs. HdrOzone minimize cycle expenses, ensuring low operational costs. HdrOzone is effective against biofilms, microcracks, enclosed spaces, narrow lumens, optics, and organic residues in endoscopes.
The wide touchscreen display provides simple and fast operation with language selection and pre-defined program options for sterilization.
Complies with ISO 14937 standards.
Packaging characteristics: synthetic, cellulose-free materials such as polypropylene or Tyvek®; fabric, cellulose/paper, liquid sterilization, natural rubber, etc. are not suitable for this sterilization method.
HdrOzone GI heavy-molecule sterilization device operates using the Hydronium technique. The HdrOzone Device can also be used as a hydrogen peroxide sterilization device via dedicated H2O2 sterilizer function programs.
BSCIENCE® HdrOzone Sterilization Device Operating Principle
The sterilization process is completed in 8 successive stages.
After the chamber temperature reaches the selected value:
- Vacuum phase: The sterilization chamber is evacuated to -600 to -900 mBar vacuum.
- Injection phase: Vaporization of the 58%–60% H2O2 concentration and injection into the sterilization chamber.
- Diffusion phase: Diffusion of hydrogen peroxide to the materials to be sterilized in the chamber.
- Oxygen is introduced into the system, converted to ozone, and delivered into the chamber.
- Hydrogen peroxide and ozone diffuse to the materials to be sterilized in the chamber.
- ADSORPTION of hydronium and heavy molecules for sterilization.
- Dilution of hydrogen peroxide in the sterilization chamber.
- Plasma phase: HRF COLD PLASMA is generated in the sterilization chamber under an atmospheric vacuum of -300 to -700 mBar.
- Ventilation-Aeration phase: The sterilization chamber returns to normal atmospheric pressure.
BSCIENCE® HdrOzone GI HRF3000 Lumen & Endoscope Sterilization (PCD-GI)
The Hydrogen Peroxide H2O2 + O3 Ozone + Hydronium Plasma Sterilization Device sterilizes medical products, other products with similar characteristics, and endoscopes, except conventional disposable materials.
No booster or any other accessory is required for the sterilization of complex lumened devices.
HdrOzone GI HRF3000 Endoscope Sterilization ~43 Minutes
- Provides simple and fast operation through language selection and pre-defined program options on the wide touchscreen.
- In addition to its superior features, the HdrOzone GI Sterilization Device can also operate independently as a Hydrogen Peroxide Sterilization Plasma Device.
- There are 6 programs in total: 3 H2O2 Programs, 2 HdrOzone Programs, and 1 HdrOzone GI Program.
- In addition, an O3 Sterilization Program and a Half Cycle Validation Program are available on the validation page. The user interface is simple.
HYDROGEN PEROXIDE
27 Minutes
H2O2
45 Minutes
H2O2
60 Minutes
H2O2
HDROZONE
43 Minutes
H2O2 + O3 + Hydronium
70 Minutes
H2O2 + O3 + Hydronium
95 Minutes
H2O2 + O3 + Hydronium
| Endoscopes - GI | |
|---|---|
| Rigid Endoscopes | Flexible Endoscopes |
| Laryngoscopes Arthroscopes Laparoscopes Trocar Cannulas Trocar Sheaths Resectoscopes etc. |
Bronchoscopes Ureteroscopes Hysteroscopes Cystoscopes Choledochoscopes etc. |
| Devices & Instruments | |
| Implants Defibrillator Paddles Electrocautery Tools Esophageal Dilators Cryo-Probes Doppler Probes ICP Transducer Cables Endoscopic Accessories etc. |
Fiber Optic Cables Laser Handpieces Fiber Accessories Ophthalmic Lenses Radiotherapy Instruments Surgical Power Tools Drills & Cutters Ultrasound Probes Video Cameras & Adapters etc. |
HdrOzone Inspection Report ISO 14937
4th Generation Hybrid Technology,
Hydronium Heavy-Molecule Low-Temperature Sterilization Device
HdrOzone Platform Models and Technical Specifications
| Model | B3S125 | B3S125 GI |
|---|---|---|
| TYPE | BSCIENCE® HdrOzone | BSCIENCE® HdrOzone GI HRF3000 |
| DISPLAY | 7" TOUCHSCREEN | 10" TOUCHSCREEN |
| EXTERNAL DIMENSIONS (W-D-H) (mm) | 730 x 955 x 1980 | 730 x 955 x 1980 |
| CHAMBER INTERNAL DIMENSIONS (W-D-H) (mm) | 440 x 500 x 700 | 440 x 500 x 700 |
| CHAMBER VOLUME (L) | 154 | 154 |
| CHAMBER VOLUME (Usable L) | 134 | 134 |
| H2O2 CARTRIDGE SOLUTION VOLUME | 120-150 cc | 120-150 cc |
| MAXIMUM POWER (Watt) | 3200 W | 3200 W |
| OPERATING VOLTAGE | 220/230 VAC, 50/60 Hz | 220/230 VAC, 50/60 Hz |
| EXTERNAL FRAME MATERIAL | 304/ESC Powder | 304/ESC Powder |
| CHAMBER MATERIAL | STAINLESS STEEL 304/316 | STAINLESS STEEL 304/316 |
| WEIGHT | 450 kg | 450 kg |
Oxygen Feature
| External Oxygen Connection | Hospital-grade Medical Oxygen ≥ 90% |
Sterile H2O2 Agent Specification for HdrOzone
| H2O2 Concentration | Sterilization efficacy is available at a minimum H2O2 concentration of 45% and above |
| H2O2 Cartridge Specification | 45%–60% H2O2 / 100 cc–150 cc / Safety-valve equipped |
| Cartridge Cycle Quantity | 5-cycle, 6-cycle, and 10-cycle cassette options are available. |
| Cartridge Shelf Life | 6/12 months from the date of manufacture when stored at 15–25 ˚C. |
| Waste H2O2 Drainage Feature | Available (1 L disposable) |
Packaging Products Used
| Compatible Packaging Materials | Tyvek® Sterilization Roll, Wrap Papers, Various Surgical and Container Systems |
| Incompatible Materials | Fabric, cellulosic materials (paper, cloth), silver-coated materials, liquid sterilization, powder, copper, natural rubber, etc. |
| Indicators | H2O2 Chemical and Biological Indicators are used in HDROZONE |
MAINTENANCE
| Vacuum Pump and Maintenance Intervals | Vacuum pump oil is changed and the device is serviced every 6 months (300 cycles) and annually (600 cycles). A periodic maintenance kit is also available. |
| Other Technical Features | The device is a mobile block-type unit and can be easily transported and installed using four wheels under the cabinet, two of which are lockable. It requires an external hospital-grade oxygen gas source (or medical cylinder) and an electrical outlet. No additional waste drainage system is required. |
Ethylene Oxide, Hydrogen Peroxide, HdrOzone GI Sterilization System Comparison Table
| Sterilization Method | Ethylene Oxide | VH2O2/HPGP Hydrogen Peroxide |
HdrOzone GI |
|---|---|---|---|
| Sterilization Agent | EO - C2H4O | H2O2 | Hydronium - H3O |
| Effectiveness | Effective | Limited Effectiveness | High Effectiveness on Lumened Products |
| Sterilization Time | ~ 4-12 Hours | ~ 65 Minutes | ~ 43 Minutes (GI) |
| Sterilization Cost | ~ 20.00* € | ~ 16.00* € | ~ 17.00* € |
| Cartridge Storage Conditions | Challenging | Suitable | Suitable |
| Hazard Level | High | Environmentally Sensitive | Ecological |
| Sterilization Preparation Level | Medium | Long | Short |
| Capacity | High Capacity | Limited Capacity | High Capacity |
| Material Compatibility | Mixed Materials | Different Programs for Different Products | Mixed Materials |
| Air and Environmental Pollution | Risky | Ecological | Ecological |
| External Connection | Required | Not Required | Required |
| Operating Temperature | 37-55 ℃ | 37-55 ℃ | 37-45 ℃ |
| Sterility Assurance Level (SAL) | 10-6 | 10-6 | 10-6 |
| Maintenance | Expensive | Reasonable | Reasonable-Easy |
| Installation | Challenging | Easy | Easy |
| Operating Principle | ETO Only | H2O2 Gas Vapor or Plasma Only | 1- H2O2 2- H2O2 & O3 3- Hydronium |
| Diameter and Length | Unlimited | 1 mm Ø - 850 mm / 2 mm Ø 1200 mm | 0.1 mm Ø - 50 cm / 2 mm Ø internal diameter min. 4.5 - 15 meters length |
| GI Efficacy | Effective | Low Efficacy | High Efficacy |
| Corrosion Formation | Moderate Risk | High Risk | None/Very Low |
| Residue on Product | Risky | No residue on product | No residue on equipment and multi-channel long-lumen devices |
| Device Cost (based on 100 units) | ~25 units | ~55 units | ~85 units |
| Total Score | 8/20 | 10/20 | 19/20 |
The table compares sterilizers in terms of different parameters and features. Although each of the sterilization methods has its own established characteristics, there are variables that end users should consider.
The ranking shows HdrOzone Sterilization Device as the most suitable sterilizer, with 19/20 points. The second is the Hydrogen Peroxide Gas Plasma Sterilizer, with 10/20, in terms of Cost and Capacity. The third is the Ethylene Oxide Gas Sterilizer, with 8/20, which has limited advantages and higher risks.
Advantages of the HdrOzone® GI Sterilization Technique in Sterilization
- The new hdrOzone technique and technology uses heavy molecules rather than only hydroxyl.
- H2O2 + O3 and gaseous hydronium (H3O) are used instead of condensed H2O2.
- Comprehensive sterilization safety and biofilm effectiveness.
- Short sterilization cycle time.
- Fast sterilization process under full load.
- Sterilization of all types of materials under full load.
- Up to 3 endoscope containers can be sterilized simultaneously.
- Mixed-load capability.
- Effective sterilization of all types of endoscopes without causing corrosion.
- There is no need to separate long-lumen, short-lumen, loads, and other materials when placing materials into the sterilization chamber, nor is there a need to sterilize them separately!
- There is no length limit for lumened devices!
- Moist materials that are not wet can be sterilized. As with other hydrogen peroxide devices, product-drying operation is not required.
- Completes sterilization at low temperature and humidity.
- For sterilization of long and thin lumened devices (1 mm * 100 cm), it sterilizes multiple loads up to 15 meters (2 mm diameter) at full load without requiring a manufacturer declaration.
- Suitable for temperature- and moisture-sensitive materials.
- Since the final products are H2O and O2, there is no harm to the environment. It is a safe method for the environment and human health.
- Suitable for full-load sterilization of very long and thin-lumen flexible surgical instruments.
- A sterilization method that leaves no toxic residue.
- Easy, convenient, and safe to use.
- No auxiliary apparatus such as a booster is required.
- No aeration time is required.
- Reduces material-selection errors to zero. Reduces the need for qualified personnel.
- Low unit sterilization cost and labor cost per material.
- The HdrOzone device uses a standard H2O2 device cartridge.
- Because sterilization in HdrOzone is performed at FULL load, cartridge consumption is one-third that of standard H2O2 devices.
HdrOzone® GI HRF3000 Sterilization Device INSTALLATION REQUIREMENTS
Always transport the device using a pallet truck. From the unloading location to the installation location, move it using the device's wheels. The device must be installed by our Technical Service. After installation, personnel who will operate the device are trained and instructed on its operation.
For Installation;
- A 220 V AC grounded outlet is required.
- The installation room must have ventilation. The ambient temperature must be between +15 °C and +35 °C.
- There must be at least 60 cm of free space at the rear and sides of the device.
- A minimum 2 bar medical oxygen (O2) source is required. An oxygen cylinder or hospital oxygen supply can be used. Medical oxygen purity must be greater than 90%.
- The HdrOzone device requires an exhaust connection on the wall.
- The H2O2 solutions to be used must be stored in a cool place.